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Magnetic Separators
Our range of products include metal shorting destoner, magnetic separator machine, double drum magnetic separator, magnetic iron separator and magnetic separator.
METAL SHORTING DESTONER
Product Price: Rs 1,00,000 / PieceGet Best Price
Product Details:
| Type of Machine | Carton Box Making Machine |
| Machine Material | Mild Steel |
| Operation Mode | Automatic |
| Electricity Connection | Three Phase |
| Motor Power | 2 HP |
| Material of Construction(Contact) | MS |
| Power Consumption | 3 Kwh |
A metal shorting destoner is a machine used in the agricultural or food processing industry to separate metallic contaminants from bulk materials, such as grains, pulses, seeds, or other similar commodities. Here's a brief description of how it typically works:
1. **Feeding**: The bulk material containing metallic impurities is fed into the machine through a hopper or conveyor belt system.
2. **Screening**: The material passes through a series of screens or sieves that allow the smaller particles to fall through while retaining larger particles and contaminants.
3. **Metal Detection**: As the material moves through the machine, metal detectors or sensors identify any metallic objects present within the material.
4. **Separation**: Once detected, the metallic contaminants are separated from the bulk material. This can be achieved through various methods such as pneumatic suction, magnetic separation, or mechanical rejection systems.
5. **Collection**: The separated metallic contaminants are collected in a separate chamber or conveyor for disposal or recycling.
6. **Clean Material Output**: The cleaned bulk material continues through the machine and is discharged from the destoner, ready for further processing or packaging.
Overall, the metal shorting destoner helps ensure the purity and quality of agricultural products by effectively removing unwanted metallic impurities, thereby safeguarding consumer safety and preserving the integrity of the final product.
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Magnetic Separator Machine
Product Price: Rs 1,00,000 / PieceGet Best Price
Product Details:
| Capacity | 1.5 Ton/Hour |
| Material | Iron |
| Surface Finish | Color Coated |
| Corrosion Resistance | Yes |
| Driven Type | Motor |
| Operating Voltage | 440 V |
| Power Source | Electric |
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Double Drum Magnetic Separator
Product Price: Rs 3,50,000 / PieceGet Best Price
Product Details:
| Capacity | 2 Ton/Hour |
| Drum Diameter | 400 mm |
| Drum Length | 500 mm |
| Type Of Magnetic Separators | Double Drum Magnetic Separator |
| Colour | Red |
| Magnetization power | 3.3 kw |
| Country Of Origin | Made In India |
1. **Dual Drum Configuration**: The separator consists of two cylindrical drums positioned parallel to each other. Both drums are usually made of stainless steel and are mounted on a central shaft.
2. **Magnetic System**: Inside each drum, there are powerful magnetic systems consisting of permanent magnets or electromagnets. These magnets generate a strong magnetic field that extends outward from the surface of the drums.
3. **Material Feeding**: The material to be separated is fed onto the surface of the first drum using a conveyor belt or vibratory feeder. This material may contain both magnetic and non-magnetic components.
4. **Magnetic Separation**: As the material passes over the first drum, any magnetic particles or ferrous contaminants are attracted to the surface of the drum by the magnetic field. These magnetic particles adhere to the drum surface and are carried along with it.
5. **Transfer to Second Drum**: After passing over the first drum, the material continues its trajectory and is transferred to the surface of the second drum. This drum may have a different magnetic configuration or intensity compared to the first drum.
6. **Further Separation**: On the second drum, additional magnetic separation occurs, with any remaining magnetic particles being attracted and retained on the drum surface. Meanwhile, non-magnetic particles continue their trajectory and are discharged from the separator.
7. **Material Discharge**: Once the material has passed over both drums, it undergoes complete separation. The magnetic particles are scraped off the drum surfaces using scrapers or dislodging mechanisms and collected in a separate container for further processing or disposal. The non-magnetic particles are discharged from the separator through a separate outlet.
8. **Adjustable Settings**: Some double drum magnetic separators feature adjustable settings for controlling the magnetic field intensity, drum speed, and other parameters. These settings can be fine-tuned to optimize the separation process for different types of materials and varying levels of contamination.
Overall, a double drum magnetic separator offers an efficient and reliable method for separating magnetic materials from non-magnetic substances, making it valuable equipment in industries such as mining, recycling, bulk handling, and mineral processing.
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Magnetic Iron Separator
Product Price: Rs 2,50,000 / PieceGet Best Price
Product Details:
| Capacity | 1 Ton/Hour |
| Drum Diameter | 600 mm |
| Drum Length | 900 mm |
| Type Of Magnet Used | Neodymium |
| Type Of Magnetic Separators | Single Drum Magnetic Separator |
| Colour | Silver |
| Applications | Pharmaceutical & Biochemical, Tramp Metal Extraction, Food Production, Grinding & Milling, Nuclear Industry, Recycling Industry |
| Magnetization power | 2.17 kw |
| Gauss Value | 8000 Gauss |
| Country Of Origin | Made In India |
**Purpose and Function:**The primary purpose of a magnetic iron separator is to effectively and efficiently remove ferrous contaminants from bulk materials, ensuring product purity and preventing damage to downstream equipment in processing lines.
**Key Components and Features:**
1. **Magnetic Drum or Plate:** - **Magnetic Field Generation:** Contains a powerful magnetic system that generates a magnetic field. - **Configuration:** Depending on the design, it may feature a rotating drum or stationary plate configuration. - **Material Construction:** Typically made from stainless steel or other durable materials to withstand harsh operating environments.
2. **Material Handling System:** - **Feed System:** Bulk materials containing ferrous contaminants are fed into the separator via a conveyor belt or chute. - **Distribution and Guidance:** Mechanisms ensure uniform distribution of material across the magnetic field for efficient separation.
3. **Magnetic Field Strength and Control:** - **Strength Variation:** Adjustable magnetic field strength allows operators to optimize separation efficiency for different materials. - **Control Systems:** Includes controls for adjusting the speed of the conveyor belt or other feed mechanisms to regulate the flow of material through the separator.
4. **Cleaning Mechanism:** - **Automatic Cleaning:** Some separators feature automatic cleaning systems to remove captured ferrous contaminants from the magnetic surface. - **Manual Cleaning:** Others may require periodic manual cleaning depending on the accumulation of contaminants.
5. **Safety and Operational Features:** - **Safety Guards:** Installed to protect operators from the magnetic field and moving parts. - **Emergency Stops:** Emergency stop buttons and safety interlocks ensure safe operation and quick shutdown in case of emergencies.
6. **Application Specific Designs:** - **Customization:** Available in various sizes and configurations to suit specific applications and material flow rates. - **Integration:** Can be integrated into existing production lines or used as standalone units depending on the operational requirements.
**Applications:**- **Mining and Minerals:** Separation of magnetic minerals from non-magnetic materials.- **Recycling:** Removal of ferrous metals from recyclable materials such as plastics, glass, and electronic waste.- **Food Processing:** Ensuring food safety by removing metal contaminants from raw materials and finished products.
**Benefits:**- **Improved Product Quality:** Ensures product purity by removing ferrous contaminants.- **Equipment Protection:** Prevents damage to crushers, mills, and other processing equipment.- **Compliance:** Helps industries comply with regulatory standards for product purity and safety.
**Conclusion:**A magnetic iron separator is a vital component in various industries where the removal of ferrous contaminants is critical to ensure product quality, equipment protection, and regulatory compliance. Its robust design, customizable features, and efficient operation make it indispensable in modern manufacturing and processing operations.
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Magnetic Separator
Product Price: Rs 1,80,000 / PieceGet Best Price
Product Details:
| Capacity | 1 Ton/Hour |
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